"MemCons, your partner for sustainable future"
  INDUSTRIAL HYDRAULICS (IND-HYD)  
 
Time: 8:00am - 4:00pm
Daily

Venue: MemCons Training Center,
Berekuso
 
  Or call +233 20 1799378/
(0)24 7241608

 

Overview

This course, offers your team the practical applications of fluid power involving pressure, flow, and force with understanding of the symbols used to construct circuits from schematic diagrams. Hydraulic system components such as pumps, actuators, reservoirs, fluid conductors, and valves are examined. Participants will also be exposed to more complex elements of hydraulic design. They will become more effective in the installation, adjustment, and troubleshooting of industrial hydraulic systems.

Course Aims:
This course introduces participants to hydraulic system maintenance and service practices.
They will learn basic troubleshooting procedures to follow when hydraulic systems malfunction. Identify the important general maintenance practices that apply to the entire hydraulic system; list the procedures for changing hydraulic fluids; list the basic procedures for maintaining hydraulic system reservoirs and describe the basic procedures for maintaining a hydraulic system.
The course is designed to raise the knowledge and understanding at a more advanced level ensuring a greater effectiveness in the workplace relating to technical decision making and management of systems.

On completion of this course candidates will:
• Know the various pump control systems in current use.
• Know the importance of manufacturers' data and following correct installation, commissioning and test procedures.
• Know the importance of effective maintenance techniques.
• Know the procedures to follow to effectively manage fluid power systems.
• Know the cause of failure in hydraulic systems and the logical process involved in fault diagnostics.
• Know the function and operation of a greater range of components.
• Know the requirements of health and safety linked to risk management.


Course Content (5-Day)

1. Function of hydraulic components
a. Including pumps
b. Valves
c. Cylinders
d. Motors
e. Reservoirs
2. Hydraulic symbols and diagrams
3. Hydraulic hose and fittings
4. Using basic Pascal's Law concepts
5. Constructing circuits and Circuit Analysis
6. Troubleshooting & Maintenance of hydraulic circuits
7. Causes of components failure
8. Safety procedures and practices related to hydraulic equipment.
9. Recognizing the need for cleanliness & filtration
a. Types & location of filters
b. Micron ratings & the beta factor
c. Cost benefit analysis
d. Fluid & seal type compatibility
10. Understanding pressure checks
a. No pressure
b. Partial pressure
c. Differential pressure
11. Understanding flow in the system
a. Pump wear — effects of contamination, heat and pressure
b. Slow cylinder movement
c. Sluggish motor response
d. Erratic cylinder operation
e. Heat & pressure drop
12. Troubleshooting directional control valves
a. Pressure leakage – manual & solenoid control
b. Non-pressure leakage – manual & solenoid control
c. Solenoid failures
13. Causes of failure in:
a. Sequence valves
b. Holding valves
c. Pressure reducing valves
d. Unloading valves
e. Counterbalance valves
f. Brake valves
14. Testing relief valve settings
a. System pressure & operating pressure
15. Diagnosing cylinder and motor failures
 
 



 
 
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Register via email to
bkf@memcons.com
 

For more information please contact bkf@memcons.com

 
or call +233 20 1799378/
(0)24 7241608
 
 
 
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Copyright © 2014
MemCons Maintenance &
Energy Management Consulting Company.
Location:
Berekuso.
About 200m to the right across the street of school junction on the Kwabenya-Aburi Road in the Ashesi University Areas.
 
 
 
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